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<p>現有技術中，增材制造摒棄了傳統的減材制造思想，通過增材的方式制造零件，不但可以縮短制作周期、減少材料使用，更能制造傳統工藝無法制造的復雜結構[1-3]。增材制造技術不需要傳統的刀具和夾具以及多道加工工序，在一臺設備上可快速精密地制造出任意復雜形狀的零件，從而實現了零件“自由制造”，解決了許多復雜結構零件的成形，并大大減少了加工工序，縮短了加工周期。<br/><a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>機床</a></a>零部件的再制造是<a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>機床</a></a>再制造中關鍵的環節[4-5]。而現有的再制造工藝技術，普遍存在能耗大、資源浪費嚴重，噪聲大，加工過程切削液、粉塵、油霧等污染大等綠色問題。人們期望獲得一種技術效果更好的增減材制造<a href="http://www.www.licoo.cn/" target="_blank">機床</a>。<br/>1 總體方案設計<br/>本文所設計一種基于 VMC1100P 立式<a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>加工中心</a></a>的增減材制造<a href="http://www.www.licoo.cn/" target="_blank">機床</a>，如圖 1 所示，包括床身 117、滑座及工作臺 118、立柱 114、主軸箱 111、主軸箱罩 112、主軸頭罩 113、拖鏈 109、數控系統 116、送粉器 101、激光器 102、水冷機 103、送粉管路 104、水管 105、光纖線路106、激光熔覆頭 107、熔覆頭罩 108、熔覆頭法蘭盤 110 等。<br/><img src="/bethel/upload/images/201906/15609271388453.png" title="15609271388453.png" alt="圖片.png"/></p><p>圖 1 增減材制造機床結構原理示意簡圖<br/>設備主體采用 VMC1100P 立式<a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>加工中心</a></a>主體結構，立式框架布局，立柱 114 固定在床身上 117，主軸箱 111 能夠沿立柱 114 上下移動實現 Z 向動作，滑座及工作臺 118 沿床身 117縱向移動實現 Y 向動作，工作臺沿滑座橫向移動(X 向)的結構。床身 117 是整個機床的安裝基礎，立柱 114、滑座及工作臺 118 都布置在床身 117 上，主軸箱 111 布置在立柱 114 上?；冢郑停?100Ｐ立式<a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>加工中心</a></a>的結構、性能、精度，機床部分機械結構需進行升級改<br/>造，包括電氣控制系統改造，導軌防護改造，主軸箱罩 112 改造，設計制作熔覆頭法蘭盤 110， 升級拖鏈 109 容積及折彎半徑，設計制作熔覆頭罩 108 及主軸箱罩 112，以適用增材制造和減材制造功能的切換使用。<br/>改造后的機床，通過增加 3D 打印元件及電氣元件，實現機床和激光器的集成控制及聯動控制，實現激光熔覆以及金屬 3D 打印功能。<br/>2 改造方案實施<br/>拆解主軸箱罩 112，熔覆頭法蘭盤 110 在安裝在主軸箱 111 左側，激光熔覆頭 107 安裝在熔覆頭法蘭盤 110 上，激光熔覆頭 107（型號：RC52）通過光纖線路 106 連接到激光器 102（型號：YLR-1000）上；送粉管路 104、水管 105 穿過升級后的拖鏈 109 連接到送粉器 101（型號：RC-PGF-D-2）、水冷機 103（型號：MCWL-50DTR）；水冷機 103 為激光器 102 和外光路系統提供循環的冷卻水，帶走激光器 102 在電光轉換過程中產生的多余熱量，帶走外光路鏡片所吸收的熱量；數控系統 116（型號：FUNAC-OI-Mate）通過電線及電氣元件連接機床三軸拖動、送粉器 101、水冷機 103、激光器 102，實現通過編程代碼控制機床運動進行增減材制造。<br/>3 增減材制造的實現<br/>升級改造后的<a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>數控機床</a></a>，采用光纖激光器作為光源，光纖傳導作為外光路傳導系統，通過 3D 打印軟件及數控系統，實現機床和激光器的集成控制及聯動控制。增材制造時，安裝主軸頭罩 113，防止粉末進入主軸錐孔，拆解熔覆頭罩 108，激光熔覆頭 107 隨主軸箱 111 運動，數控系統驅動機床按照路徑規劃分層軟件生成的代碼運動，從而實現零件表面修復和金屬 3D 打印。激光器 102 及送粉器 101 和水冷機 103 放置在機床左后方，送粉器 101 為激光加工提供金屬粉末，水冷機 103 為激光器 102 和外光路系統提供循環的冷卻水，帶走激光器 102 在電光轉換過程中產生的多余熱量，帶走外光路鏡片所吸收的熱量。用熔覆頭罩 108 將激光熔覆頭 107 罩住防止切削粉末進入激光熔覆頭，拆卸主軸頭罩 113，主軸錐孔中安裝切削刀具， 可以實現減材制造功能。<br/>4 結束語<br/>增材制造作為廢舊機床再制造關鍵工藝技術，可解決廢舊機床的主軸、導軌、齒輪副等關鍵部件的工藝流程或工序環節綠色化程度不高的問題。減少廢舊機床再制造的工藝流程與工序環節，降低刀具與夾具的消耗，縮短加工周期。從而推動廢舊機床再制造過程綠色化的進程，進一步推動機床再制造產業化與規?；?。</p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分類 --> <div 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<div class="list-date"> <span>11</span> <p>2021-09</p> </div> <h4><a title="星瀚系列高速加工中心" href="/bethel/cnc/show_2721.html" target="_blank">星瀚系列高速加工中心</a></h4> <p>星瀚系列是宇匠數控打造的顛覆性產品，在高精度加工的情況下保證高速、高剛的特性，是真正意義的高速加工中心，其性能及質量可媲美進口高速加工中心。同時可配置超聲波系統與石墨集塵系統，亦可運用在陶瓷等硬脆料、石墨等高粉塵料的加工；… <a href="/bethel/cnc/show_2721.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2021-09</p> </div> <h4><a title="星瀚S系列高速加工中心" href="/bethel/cnc/show_2720.html" target="_blank">星瀚S系列高速加工中心</a></h4> <p>星瀚S系列是宇匠數控打造的顛覆性產品，采用全閉環設計，在高精度加工的情況下保證高速、高剛的特性，是真正意義的高速加工中心，其性能及質量可媲美進口高速加工中心。同時可配置超聲波系統與石墨集塵系統，亦可運用在陶瓷等硬脆料、石墨等高粉塵料的加工；… <a href="/bethel/cnc/show_2720.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2021-09</p> </div> <h4><a title="超聲波陶瓷雕銑中心" href="/bethel/cnc/show_2719.html" target="_blank">超聲波陶瓷雕銑中心</a></h4> 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M80B行程X軸行程(工作臺左右)mm1100Y軸行程(主軸頭上下)mm600Z軸行程(工作臺前后)mm700主軸端面~工作中心距離mm180~780主軸中心~工作臺面距離50~750旋轉工作臺工作臺…… <a href="/bethel/cnc/show_2614.html" target="_blank">[了解更多]</a></p> </div> <!-- 內容列表結束 --> </div> <!-- 相關文章結束 --> <div class="blank60"></div> <!-- 評論框開始 --> <!-- 評論框結束 --> <!-- 頁底推薦圖文產品開始 --> <hr class="featurette-divider"> <!-- 頁面標題開始 --> <div class="title"> <h3 class="wow bounceInDown" data-wow-delay="0.5s"><a href="/bethel/cnc">產品中心<small></small></a></h3> <span>——</span> </div> <!-- 頁面標題結束 --> <div class="container"> <div class="blank30"></div> <!-- 中部開始 --> <div class="row"> <div class="col-xs-12 col-sm-3 col-md-3 col-lg-3"> <p></p> <p><a title="" href="/bethel/cnc" class="content-bottom-list-more">Learn more</a></p> </div> <div class="col-xs-12 col-sm-9 col-md-9 col-lg-9"> <div class="row"> <div class="post-masonry col-xs-12 col-sm-6 col-md-4 col-lg-4"> <a title="星瀚S系列高速加工中心" href="/bethel/cnc/show_2720.html" class="img-auto"> <img class="img-responsive" alt="星瀚S系列高速加工中心" 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