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bodyBgs[2] = "/images/banner/s3.jpg"; bodyBgs[3] = "/images/banner/s4.jpg"; bodyBgs[4] = "/images/banner/s5.jpg"; var randomBgIndex = Math.round( Math.random() * 4 ); //輸出隨機的背景圖 document.write('<style>.banner{background:url(' + bodyBgs[randomBgIndex] + ') no-repeat 50% bottom}</style>'); //]]> </script> <section> <div class="banner" style="height:160px;"> </div> </section> <!-- 面包屑導航開始 --> <div class="container "> <nav class="sub_menu"> <ol class="breadcrumb"><span class="glyphicon glyphicon-list"></span> <li><a href="/">網站首頁</a></li> <li><a title="數控文章" href="/bethel/news">數控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導航結束 --> <!-- 頁面標題開始 --> <div class="title"> <h3><a>利用刀具半徑補償功能編程及加工<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div class="container"> <!-- 正文 --> <div class="lead" id="print"> <p style="text-indent:9px"><strong><span style="font-size:19px;font-family:宋體">一、實訓目的與要求</span></strong></p><p><span style=";font-family:宋體">（１）學習數控加工編程中的數值計算方法。</span></p><p><span style=";font-family:宋體">（２）學習</span><span style=";font-family:宋體">數控加工</span><span style=";font-family:宋體">編程中刀具</span><span style=";font-family:宋體">半徑補償功能</span><span style=";font-family:宋體">。</span></p><p style="text-indent:9px"><strong><span style="font-size:19px;font-family: 宋體">二、實訓儀器與設備</span></strong></p><p><span style=";font-family:宋體">（１）</span><strong> </strong><span style=";font-family:宋體">配</span>HNC-21M<span style=";font-family:宋體">數控系統的</span>ZJK7532A-3/4<span style=";font-family:宋體">數控<a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>加工中心</a></a>。</span></p><p><span style=";font-family:宋體">（１）</span><span style=";font-family:宋體"> 材料：硬鋁 尺寸 </span>140X100X30<span style=";font-family:宋體"> </span><span style=";font-family:宋體">刀具 ?</span>12<span style=";font-family:宋體">的立銑刀</span></p><p><strong><span style="font-size:19px;font-family:宋體">三、相關知識概述</span></strong></p><p style="text-indent:28px"><span style=";font-family:宋體">在進行零件輪廓加工時，刀具中心軌跡相對于零件輪廓應讓開一個刀具半徑的距離，即</span><span style=";font-family:宋體">刀具</span><span style=";font-family:宋體">半徑偏置或</span><span style=";font-family:宋體">刀具</span><span style=";font-family:宋體">半徑補償。根據</span><span style=";font-family:宋體">零件輪廓編制的程序和預先設定的偏置參數，數控系統能自動完成</span><span style=";font-family:宋體">刀具</span><span style=";font-family:宋體">半徑補償功能。</span></p><p style="text-indent:28px">G40<span style=";font-family:宋體">、</span>G41<span style=";font-family:宋體">、</span>G42<span style=";font-family:宋體">為</span><span style=";font-family:宋體">刀具</span><span style=";font-family:宋體">半徑補償指令。</span></p><p style="line-height:125%"><span style="font-family:宋體">格式： <span style="position:relative;top:32px"><img src="/upload/images/201810/15402743133792.png" title="15402743133792.png" alt="圖片.png"/></span> <span style="position:relative;top:29px"><img src="/upload/images/201810/15402743166518.png" title="15402743166518.png" alt="圖片.png"/></span><span style="position:relative;top:20px"><img src="/upload/images/201810/15402743203487.png" title="15402743203487.png" alt="圖片.png"/></span> X-_Y_ Z_D_</span></p><p style="line-height:125%"><span style="font-family:宋體">說明：</span></p><p style="text-indent:64px;line-height:125%">G40<span style="font-family:宋體">：取消刀具半徑補償；</span></p><p style="margin-left:64px;line-height:125%">G41<span style="font-family:宋體">：左刀補</span>(<span style="font-family:宋體">在刀具前進方向左側補償</span>)<span style="font-family:宋體">，如圖</span> (a)<span style="font-family:宋體">；</span></p><p style="margin-left:64px;line-height:125%">G42<span style="font-family:宋體">：右刀補</span>(<span style="font-family:宋體">在刀具前進方向右側補償</span>)<span style="font-family:宋體">，如圖</span> (b)<span style="font-family:宋體">；</span></p><p style="margin-left:112px;line-height: 125%"><em>X, Y, Z</em><em><span style="font-family:宋體">：</span></em>G00/G01<span style="font-family:宋體">的參數，即刀補建立或取消的終點（注：投影到補償平面上的刀具軌跡受到補償）；</span></p><p style="margin-left:112px;line-height: 125%"><em>D</em><span style="font-family:宋體">：</span>G41/G42<span style="font-family:宋體">的參數，即刀補號碼，它代表了刀補表中對應的半徑補償值。</span></p><p style="text-indent:32px;line-height:125%">G40<span style="font-family:宋體">、</span>G41<span style="font-family:宋體">、</span>G42<span style="font-family:宋體">都是模態代碼，可相互注銷。</span></p><p style="line-height:125%"><strong><span style="font-family:宋體">注意：</span></strong></p><p style="margin-left:58px;line-height: 125%">(1)<span style="font:9px 'Times New Roman'"> </span><span style="font-family:宋體">刀具半徑補償平面的切換必須在補償取消方式下進行；</span></p><p style="margin-left:58px;line-height: 125%">(2)<span style="font:9px 'Times New Roman'"> </span><span style="font-family:宋體">刀具半徑補償的建立與取消只能用</span>G00<span style="font-family:宋體">或</span>G01<span style="font-family:宋體">指令，不得是</span>G02<span style="font-family:宋體">或</span>G03<span style="font-family:宋體">。</span></p><p style="text-align: left; line-height: 125%;"><span style="font-family:宋體"><img src="/upload/images/201810/15402742901734.png" title="15402742901734.png" alt="圖片.png"/></span></p><p><strong><span style="font-size:19px;font-family:宋體">四、實訓的內容</span></strong></p><p style="text-indent:14px"><span style=";font-family:宋體">（１）</span>HNC-21M<span style=";font-family:宋體">數控系統</span><span style=";font-family:宋體">編程指令格式，編制出如圖所示零件的加工程序。</span></p><p style="text-indent:14px"><span style=";font-family:宋體">（２）根據上述加工零件，制定加工工藝。</span></p><p style="text-indent:28px"><span style=";font-family:宋體">1</span><span style=";font-family:宋體">．工藝分析。</span></p><p style="text-indent:14px"><span style=";font-family:宋體"> </span><span style=";font-family:宋體">① 技術要求。利用刀具</span><span style=";font-family:宋體">半徑補償功能</span><span style=";font-family:宋體">完成一次零件的精加工。</span></p><p style="margin-left:56px"><span style=";font-family:宋體">②<span style="font:9px 'Times New Roman'"> </span></span><span style=";font-family:宋體">加工工藝的確定</span></p><p> </p><p> </p><p><img src="/upload/images/201810/15402743408189.png" title="15402743408189.png" alt="圖片.png"/></p><p> </p><p style="text-indent:35px;line-height:125%"><span style=";line-height:125%;font-family:宋體">③ 加工刀具：直徑<em>Φ</em></span><span style=";line-height:125%">12</span><span style=";line-height:125%;font-family:宋體">的立銑刀。</span></p><p style="text-indent:35px;line-height:125%"><span style=";line-height: 125%;font-family:宋體">④</span> <span style=";line-height:125%;font-family:宋體">切削用量：參照《工藝手冊》有關資料選擇主軸轉速</span></p><p style="text-indent:60px;line-height:125%"><span style=";line-height: 125%">600rpm</span><span style=";line-height:125%;font-family:宋體">，進給速度</span><span style=";line-height:125%">200mm/min</span><span style=";line-height:125%;font-family:宋體">。</span></p><p style="text-indent:35px;line-height:125%"><span style=";line-height: 125%;font-family:宋體">⑤</span> <span style=";line-height:125%;font-family:宋體">工藝路線：工藝路線如圖的箭頭所示。</span></p><p style="text-indent:35px;line-height:125%"><span style=";line-height: 125%;font-family:宋體">⑥</span> <span style=";line-height:125%;font-family:宋體">裝夾定位的確定：采用機用虎</span><span style=";line-height:125%;font-family:宋體">鉗裝夾裝。</span></p><p style="line-height:125%"><span style=";line-height:125%;font-family:宋體">2. </span><span style=";line-height:125%;font-family:宋體">加工程序的編制</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%;font-family:宋體">(1) </span><span style=";line-height:125%;font-family: 宋體">確定工件坐標系</span></p><p style="text-indent:35px;line-height:125%"><span style=";line-height:125%;font-family:宋體">選擇凸輪大圓的圓心為工件坐標系<em>X、Y</em>軸零點，工件表面為<em>Z</em>軸零點，建立工件坐標系。</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%;font-family:宋體">(2) </span><span style=";line-height:125%;font-family: 宋體">數學處理</span></p><p style="margin-left:56px;text-indent:28px;line-height:125%"><span style=";line-height:125%;font-family:宋體">在編制程序之前要計算每一圓弧的起點坐標和終點坐標值，有了坐標值方能正式編程。計算過程此處不再贅述，算得的基點坐標分別為</span></p><p style="text-indent:56px;line-height:125%"><em><span style=";line-height:125%">A </span></em><span style=";line-height:125%">(18.856, 36.667) <em> B </em>(28.284,10.000) </span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%;font-family:宋體"> (3) </span><span style=";line-height:125%;font-family:宋體">零件程序編制</span></p><p style="text-indent:56px;line-height:125%"><span style=";line-height:125%;font-family:宋體">根據算得的基點和設定的工件坐標系，編制零件程序。</span></p><p style="text-indent:56px;line-height:125%"><span style=";line-height:125%;font-family:宋體">參考程序：</span></p><p><span style="font-size:14px;line-height:125%;font-family:宋體"><br style="page-break-before:auto" clear="all"/> </span> </p><p style="text-indent:7px;line-height:125%"><span style=";line-height: 125%;font-family:宋體"> </span></p><p style="text-indent:24px;line-height:125%"><span style=";line-height: 125%">%2000</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height: 125%">N01 G54 G90 G40 G49 G80 </span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height: 125%">N02 M03 S600</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height: 125%">N03 G00 X10 Y60 </span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height: 125%">N04 G00 Z10</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height: 125%">N05 G01 Z-5 F200</span></p><p style="line-height:125%"><span style=";line-height:125%"> </span></p><p style="line-height:125%"><span style=";line-height:125%">N06 G01 G42 D01 Y50 F200 </span></p><p style="line-height:125%"><span style=";line-height:125%">N07 G03 Y</span><span style=";line-height:125%;font-family:Symbol">-</span><span style=";line-height:125%">50 J</span><span style=";line-height:125%;font-family:Symbol">-</span><span style=";line-height:125%">50</span></p><p style="line-height:125%"><span style=";line-height:125%">N08 G03 X18.856 Y-36.667 R20.0 </span></p><p style="line-height:125%"><span style=";line-height:125%">N09 G01 X28.284 Y-10.0 </span></p><p style="line-height:125%"><span style=";line-height:125%">N10 G03 X28.284 Y10.0 R30.0 </span></p><p style="line-height:125%"><span style=";line-height:125%">N11 G01 X18.856 Y36.667 </span></p><p style="line-height:125%"><span style=";line-height:125%">N12 G03 X0 Y50 R20 </span></p><p style="line-height:125%"><span style=";line-height:125%">N13 G01 X</span><span style=";line-height:125%;font-family:Symbol">-</span><span style=";line-height:125%">10</span></p><p style="text-indent:24px;line-height:125%"><span style=";line-height: 125%">N14 G01 G40 Y60</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height: 125%">N15 G00 Z100</span></p><p style="line-height:125%"><span style=";line-height:125%">N16 M05</span></p><p style="line-height:125%"><span style=";line-height:125%">N17 M30 </span></p><p><span style="font-size:14px;line-height:125%;font-family:宋體"><br style="page-break-before:always" clear="all"/> </span> </p><p style="line-height:125%"><span style=";line-height:125%;font-family:宋體">在</span><span style=";line-height:125%">HNC-21M</span><span style=";line-height:125%;font-family:宋體">數控系統中輸入程序進行效驗并進行加工。</span></p><p style="text-indent:9px"><strong><span style="font-size:19px;font-family: 宋體">五、實訓總結</span></strong></p><p style="text-indent:28px"><span style=";font-family:宋體">數控一般具有刀具</span><span style=";font-family:宋體">半徑補償功能，根據</span><span style=";font-family:宋體">零件輪廓編制的程序和預先存放在數控系統內存中的刀具偏置參數，數控系統自動的計算刀具中心軌跡，并控制刀具進行加工。如沒有</span><span style=";font-family:宋體">刀具</span><span style=";font-family:宋體">半徑補償功能，刀具因更換或重磨而改變刀具等原因造成刀具中心偏移量時，都要按刀具中心軌跡重新編制加工程序，這將極其繁瑣，并且影響生產的正常運行。</span></p><p style="text-indent:28px"><span style=";font-family:宋體">上述程序中，</span>D01<span style=";font-family:宋體">為</span><span style=";font-family:宋體">數控系統的內存地址。在運行程序進行加工之前，將刀具中心偏移量輸入內存地址</span>D01<span style=";font-family:宋體">中。如果偏移量改變，則要將偏移量新值輸入。</span></p><p style="text-indent:9px"><strong><span style="font-size:19px;font-family: 宋體">六、實訓報告</span></strong></p><p style="text-indent:7px"><span style=";font-family:宋體">（1） 零件加工設備的概述（系統名稱、<a href="http://www.www.licoo.cn/" target="_blank"><a href='http://www.www.licoo.cn/' target='_blank'>機床</a></a>型號）。</span></p><p style="text-indent:7px"><span style=";font-family:宋體">（</span>2<span style=";font-family:宋體">）</span> <span style=";font-family:宋體">零件加工過程的概述（零件圖、刀具軌跡、加工程序）。</span></p><p style="text-indent:7px"><span style=";font-family:宋體">（3） 刀具</span><span style=";font-family:宋體">半徑補償功能指令有幾種？</span> <span style=";font-family:宋體">其含義是什么？</span></p><p><br/></p></div> <div class="blank30"></div> <!-- 分類 --> <div class="blank10"></div> 分類： <a href='/bethel/type/Teaching/type-1.html' 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